Need Exact Vector Dielines?
Download free Adobe Illustrator (.AI) and PDF dieline templates for this box.
Custom Corrugated Mailer Boxes
Engineered for high-impact unboxing experiences. Heavy-duty corrugated board with high-precision Heidelberg offset printing, custom finishes, and optional tailored foam/cardboard inserts.
E-Flute Corrugated (1.6 mm)
Composed of 90 flutes per linear foot. Provides the optimal flat surface for photorealistic high-definition offset printing without washboarding or flute lines.
32 ECT / 200# Test
Certified for postal drop-shipping and fulfillment stacking. Resists up to 32 lbs per linear inch of vertical crush force without corner deformation.
Roll End Tuck Top (RETT)
Self-locking side flaps and front tuck wings. No glue or adhesive tape required for assembly. Doubles sidewall thickness for extra crush protection.
| Box Style Metric | E-Flute Mailer (Standard) | B-Flute Mailer (Heavy Duty) | Rigid Gift Box (Luxury) |
|---|---|---|---|
| Wall Caliper / Thickness | 1.6 mm (1/16″) | 3.0 mm (1/8″) | 2.0 mm – 3.0 mm Greyboard |
| Best For Product Weights | Up to 3.5 kg (Cosmetics, Apparel, 3C) | Up to 8.0 kg (Glassware, Tools, Wine) | Luxury display, Jewelry, Perfume |
| Print Precision & Color | 175 LPI Heidelberg Offset (Crisp) | 150 LPI Offset / Flexo | 200 LPI High-Resolution Offset |
| Assembly Requirement | Flat-packed, 10s toolless fold | Flat-packed, toolless fold | Pre-assembled, rigid structure |
Custom Inserts & Branded Accessories
Custom EVA / Sponge Foam Inserts
Custom cut to your bottle, cosmetics jar, or electronics geometry with velvet flocking options.
Custom Branded Tissue Paper
17 GSM acid-free wrapping paper with continuous step-and-repeat logo foil or pantone print.
Fiberglass Reinforced Kraft Tape
Tamper-evident, water-activated sealing tape printed with your company contact & branding.
Why 450+ Global Brands Trust LutengdaPack
No trading middlemen. Speak directly with structural packaging engineers with 18+ years of export experience.
6-Color UV Offset Presses
Sub-millimeter color alignment with automated inline spectrophotometers.
Rapid Hard Proofing
Epson digital calibrated proofs & physical unprinted structural white samples.
Pre-Shipment Drop Tests
ISTA 1A/2A transit vibration and carton drop simulations on every mass batch.
Door-to-Door Logistics
Duty paid shipping directly to Amazon FBA, Shopify 3PL, or your warehouse.
Frequently Asked Questions
Everything you need to know about custom mailer box production and export logistics.
What is your true Minimum Order Quantity (MOQ)? ▼
Our standard mass production MOQ for custom printed mailer boxes is 500 pieces. For smaller pilot batches (100–300 pcs), we provide high-grade digital printing with an adjusted unit cost. Sample packs and structural white samples can be ordered starting at 1 unit.
Can I print different artwork on the inside and outside of the box? ▼
Yes! Dual-side (interior + exterior) full color printing is one of our flagship capabilities. You can feature clean exterior postal branding and surprise customers with vibrant interior patterns, promo QR codes, or welcome slogans.
How do you handle color matching across different production runs? ▼
We adhere strictly to G7 Master Color Standards with calibrated X-Rite spectrophotometers. We maintain physical master ink swatch retention cards for every client to ensure ΔE (color difference) remains strictly below 1.5 across repeat orders.
How are the boxes packed and shipped to protect against moisture? ▼
Boxes are shipped flat-packed in heavy-duty 5-ply export master cartons (50–100 pcs per carton). Each bundle is shrink-wrapped with waterproof PE film and bundled on fumigated standard wooden/plastic pallets with corner protection guards.
Start Your Custom Packaging Project Today
Get a dedicated packaging engineer to review your artwork and provide a binding DDP quote within 2 hours.
